Kason Kascade Eliminates Fines, Reduces Product Waste, and Minimizes Costly Downtime

Posted by Kason Corp on 01/22/2024 5:44 PM

kason-kascade-1In solids-solids separation applications that call for careful material handling and the removal of fines, circular vibratory screeners equipped with Kascade 360˚ cascade screening decks effectively classify materials while removing fines. Once installed, the Kascade also requires minimal maintenance to remain in good operating condition. It can be quickly and easily disassembled for thorough wash-down between production runs, increasing productivity while reducing labor requirements and cost-prohibitive downtime.

Real-World Challenge: Kason Dual-Kascade Deck VIBROSCREEN Reduces Fines Generation and Labor Requirements

Maple Leaf Mills needed a compact, high-capacity circular vibratory sifter to separate fines from livestock feed pellets while trying to scale up operations in their Komoka, Ontario-based animal feed manufacturing facility. Fines in animal feed are usually viewed as waste, as animals typically won’t consume them.

The Kascade boosted profitability and product quality, making it possible for the client to separate fines from pellets without running the risk of generating additional fines. The vibrating screener separates crumbs into two different sizes while also carefully screening out fines. The previously wasted fines are then recycled to an animal feed pelletizer, where they can then be made into livestock feed pellets.

Specifications and Features

Kascade recycle decks for circular vibratory separators can screen solids and liquids in a variety of applications for food and beverage, chemical processing, pharmaceutical, and other industries. Available in diameters ranging from 40” to 72” (1016mm to 1829mm), Kascade decks for circular vibrating sieves can be finished to meet 3-A, USDA, FDA, BISCC, and other stringent sanitary standards.

How else can the Kascade screening deck help you? 

Check out these additional resources to learn more:

Preventing Bottlenecking in Bulk Material Screening Applications

Animal Feed Manufacturer Achieves Higher Screening Capacity in Limited Space with Kascade Decks

How to Upgrade Your Screener into a High Capacity Powerhouse 

Boost Screening Capacity and Efficiency With a Kason Kascade Deck


Topics: Circular Vibratory Screeners, Aftermarket Parts/ Spare Parts, Custom Options