--- title: Screener Eliminates Fines and Reduces Waste | Kason Vibe description: Find out how Kason Kascade high-capacity screening decks minimize fine generation, making it a game-changer for a wide variety of screening applications. image: https://blog.kason.com/hubfs/kason-kascade-1.png --- # Kascade Screener Eliminates Fines and Reduces Product Waste Posted by [Kason Corp](https://blog.kason.com/blog/author/kason-corp) on 01/22/2024 5:44 PM - [Tweet](https://twitter.com/share) ![Cut-away Showing the Interior and Exterior (with Screen) of a Kason Kascade Circular Vibratory Screener](https://blog.kason.com/hs-fs/hubfs/kason-kascade-1.png?width=1055&height=941&name=kason-kascade-1.png)In solids-solids separation applications that call for careful material handling and the removal of fines, [circular vibratory screeners](https://www.kason.com/products-and-solutions/sifting-and-screening/vibroscreen-circular-vibratory-screeners-and-separators/options/) equipped with Kascade 360˚ cascade screening decks effectively classify materials while removing fines. Once installed, the Kascade also requires minimal maintenance to remain in good operating condition. It can be quickly and easily disassembled for thorough wash-down between production runs, increasing productivity while reducing labor requirements and cost-prohibitive downtime. **Real-World Challenge: Kason Dual-Kascade Deck VIBROSCREEN Reduces Fines Generation and Labor Requirements** [Maple Leaf Mills](https://www.kason.com/resources/tech-library/fines-in-feed-can-affect-profitability/) needed a compact, high-capacity circular vibratory sifter to separate fines from livestock feed pellets while trying to scale up operations in their Komoka, Ontario-based animal feed manufacturing facility. Fines in animal feed are usually viewed as waste, as animals typically won’t consume them. The Kascade boosted profitability and product quality, making it possible for the client to separate fines from pellets without running the risk of generating additional fines. The vibrating screener separates crumbs into two different sizes while also carefully screening out fines. The previously wasted fines are then recycled to an animal feed pelletizer, where they can then be made into livestock feed pellets. **Specifications and Features** Kascade recycle decks for circular vibratory separators can screen solids and liquids in a variety of applications for food and beverage, chemical processing, pharmaceutical, and other [industries](https://www.kason.com/industries/). Available in diameters ranging from 40” to 72” (1016mm to 1829mm), Kascade decks for circular vibrating sieves can be finished to meet 3-A, USDA, FDA, BISCC, and other stringent sanitary standards. How else can the Kascade screening deck help you?  Check out these additional resources to learn more: [Preventing Bottlenecking in Bulk Material Screening Applications](https://blog.kason.com/blog/preventing-bottlenecking-in-bulk-material-screening-applications) [Animal Feed Manufacturer Achieves Higher Screening Capacity in Limited Space with Kascade Decks](https://blog.kason.com/blog/the-smart-way-to-achieve-big-screening-capacity-in-a-small-space) [How to Upgrade Your Screener into a High Capacity Powerhouse ](https://blog.kason.com/blog/how-to-upgrade-your-screener-into-a-high-capacity-powerhouse) [Boost Screening Capacity and Efficiency With a Kason Kascade Deck](https://blog.kason.com/blog/boost-screening-capacity-and-efficiency-with-kason-kascade)   Topics: [Circular Vibratory Screeners](https://blog.kason.com/blog/tag/circular-vibratory-screeners), [Aftermarket & Spare Parts](https://blog.kason.com/blog/tag/aftermarket-spare-parts), [Custom Options](https://blog.kason.com/blog/tag/custom-options) ## Subscribe to our Blog ### Recent Posts ### Posts by Tag - [Circular Vibratory Screeners (14)](https://blog.kason.com/blog/tag/circular-vibratory-screeners) - [Aftermarket & Spare Parts (12)](https://blog.kason.com/blog/tag/aftermarket-spare-parts) - [Centrifugal Sifters (9)](https://blog.kason.com/blog/tag/centrifugal-sifters) - [Custom Options (6)](https://blog.kason.com/blog/tag/custom-options) - [Fluid Bed Processors (4)](https://blog.kason.com/blog/tag/fluid-bed-processors) - [Industrial Screeners & Industrial Sifters (4)](https://blog.kason.com/blog/tag/industrial-screeners-industrial-sifters) - [Vibratory Screeners (4)](https://blog.kason.com/blog/tag/vibratory-screeners) - [Mixers (3)](https://blog.kason.com/blog/tag/mixers) - [Pet Food Industry (3)](https://blog.kason.com/blog/tag/pet-food-industry) - [Screening Questions (3)](https://blog.kason.com/blog/tag/screening-questions) - [Technical Articles (3)](https://blog.kason.com/blog/tag/technical-articles) - [Aquaculture Industry (2)](https://blog.kason.com/blog/tag/aquaculture-industry) - [Blenders (2)](https://blog.kason.com/blog/tag/blenders) - [Cannabis & Hemp Industry (2)](https://blog.kason.com/blog/tag/cannabis-hemp-industry) - [Sanitary Equipment (2)](https://blog.kason.com/blog/tag/sanitary-equipment) - [Thermal Processing (2)](https://blog.kason.com/blog/tag/thermal-processing) - [Case Histories (1)](https://blog.kason.com/blog/tag/case-histories) - [Coffee Industry (1)](https://blog.kason.com/blog/tag/coffee-industry) - [Distillery & Brewery (1)](https://blog.kason.com/blog/tag/distillery-brewery) - [case study (1)](https://blog.kason.com/blog/tag/case-study) [See all](https://blog.kason.com/blog/kason-kascade-eliminates-fines-reduces-product-waste-and-minimizes-costly-downtime#)