--- title: Upgrading Your Screener for Higher Capacity | Kason Vibe description: Read this blog to discover how you can achieve up to 160% higher capacity screening with your current circular vibratory screener with a simple upgrade. image: https://blog.kason.com/hubfs/60-in-diameter-Kascade-deck-internal-view-EDIT.png --- # How to Upgrade Your Screener into a High Capacity Powerhouse Posted by [Kason Corp](https://blog.kason.com/blog/author/kason-corp) on 01/25/2024 9:38 PM - [Tweet](https://twitter.com/share) **![60-Inch Diameter Kascade Circular Screener Inside View with Screen](https://blog.kason.com/hs-fs/hubfs/60-in-diameter-Kascade-deck-internal-view-EDIT.png?width=330&height=248&name=60-in-diameter-Kascade-deck-internal-view-EDIT.png)** ## **Kascade Screening Decks for New and Existing Circular Vibratory Screeners** Kason’s high-capacity Kascade screening deck is a low-maintenance choice to boost screening capacity for new [circular vibratory screeners](https://www.kason.com/products-and-solutions/sifting-and-screening/vibroscreen-circular-vibratory-screeners-and-separators/options/), but did you know that the Kascade is also part of Kason’s extensive range of high-performance spare parts for vibrating sifters? It can be used in solids/solids separation (e.g., applications that call for the removal of fines in materials like plastic pellets, cereal, pet food, fertilizer, salt, sugar, etc.), as well as liquid/solids separation (e.g., dewatering high volumes of solids).     ## **Internal and External Recycle Screening Decks for New Separating Equipment ** Investing in new screening equipment can be an economical, effective solution when business’ processing needs change. Consider the Kascade as an add-on feature when investing in new screening equipment for scalping, dedusting, and/or classifying up to 100 U.S. tons (91 metric tons) of free-flowing bulk material per hour. Kascade decks can be also combined with other [options and enhancements](https://www.kason.com/products-and-solutions/sifting-and-screening/vibroscreen-circular-vibratory-screeners-and-separators/options/) to maximize the ROI of screening equipment. For example, adding a [quick-release clamshell lid](https://www.kason.com/resources/tech-library/iff-cuts-screen-blinding-and-change-out-times/) will allow for rapid screen changes, while a [clean-in-place (CIP) system](https://www.kason.com/news/clean-in-place-sanitary-two-deck-screener-scalps-and-dedusts/) will enable operators to sanitize interior screening chambers without having to open or otherwise disassemble the unit. ## **Kascade Decks as Aftermarket Parts for Existing Screeners** If purchasing a new vibratory sifter isn’t feasible, Kason’s high-capacity Kascade [aftermarket retrofit screener kit](https://www.kason.com/replacement-and-aftermarket-parts/) retrofit kit may be an efficient, cost-effective solution. Retrofitting existing Kason VIBROSCREEN circular vibratory separators and other makes and models of circular vibrating sieves with Kascade screening decks increases throughput and promotes screening efficiency in a fraction of the time, minimizing “carry-over” and ejection of on-size material at a significantly lower price point. ### **Benefits ** - Increases screen surface area - Eliminates costly production bottlenecks - Small-footprint, high-capacity screening - Low maintenance and minimizes overhead costs - Maximizes throughput: up to 160% higher screening capacity compared to conventional vibrating screeners of equivalent diameters ### **Available Options and Features** - Offered in diameters from 40” to 72” (1016mm to 1829mm) - One-deck, two-deck, or three-deck configurations - Sold as an add-on feature for new units or as a retrofitting kit for existing screeners - Can be rapidly disassembled for thorough wash-down - Available in finishes compliant with 3-A, FDA, USDA, BISCC, and other sanitary standards Interested in the Kason Kascade deck for screening, separating, or dewatering applications? Kason’s sales team is available to discuss whole goods sales, schedule [free laboratory testing](https://www.kason.com/lab-testing/?_gl=1*vmd6b4*_ga*MTk4MDk3MTQzNy4xNjk1OTI3OTcx*_ga_KK3CWKVMG1*MTcwMTQ2MzYxNy4yNC4xLjE3MDE0NjQ2NTIuNjAuMC4w&_ga=2.227469789.1966706371.1701390840-1980971437.1695927971&_gac=1.55999961.1700488301.Cj0KCQiApOyqBhDlARIsAGfnyMoLL8lRH63T2_W4kUknypsx6tqMHBLbfk1FWUyVA3xTJf4mLRuU4NAaAthQEALw_wcB), provide [field service](https://www.kason.com/assets/images/aftermarket-parts/kason-answering-the-call.pdf?_gl=1*kdjmms*_ga*MTk4MDk3MTQzNy4xNjk1OTI3OTcx*_ga_KK3CWKVMG1*MTcwMTQ2MzYxNy4yNC4xLjE3MDE0NjM3MTEuMjcuMC4w&_ga=2.227469789.1966706371.1701390840-1980971437.1695927971&_gac=1.55999961.1700488301.Cj0KCQiApOyqBhDlARIsAGfnyMoLL8lRH63T2_W4kUknypsx6tqMHBLbfk1FWUyVA3xTJf4mLRuU4NAaAthQEALw_wcB), and assist with [ordering spare parts](https://blog.kason.com/blog/5-questions-to-ask-before-ordering-processing-equipment-parts) for industrial screening equipment. ## **Dedusting with the Kascade Deck**     How else can the Kascade screening deck help you?  [![Contact the Screening Experts](https://no-cache.hubspot.com/cta/default/5212366/41ae4010-7420-4b7c-af91-9dc10724a6a1.png)](https://cta-redirect.hubspot.com/cta/redirect/5212366/41ae4010-7420-4b7c-af91-9dc10724a6a1) Check out these additional resources to learn more: [Animal Feed Manufacturer Achieves Higher Screening Capacity in Limited Space with Kascade Decks](https://blog.kason.com/blog/the-smart-way-to-achieve-big-screening-capacity-in-a-small-space) [Kason Kascade Eliminates Fines, Reduces Product Waste and Minimizes Costly Downtime](https://blog.kason.com/blog/kason-kascade-eliminates-fines-reduces-product-waste-and-minimizes-costly-downtime) [Preventing Bottlenecking in Bulk Material Screening Applications](https://blog.kason.com/blog/preventing-bottlenecking-in-bulk-material-screening-applications) [Boost Screening Capacity and Efficiency With a Kason Kascade Deck](https://blog.kason.com/blog/boost-screening-capacity-and-efficiency-with-kason-kascade)   Topics: [Circular Vibratory Screeners](https://blog.kason.com/blog/tag/circular-vibratory-screeners), [Aftermarket & Spare Parts](https://blog.kason.com/blog/tag/aftermarket-spare-parts), [Custom Options](https://blog.kason.com/blog/tag/custom-options) ## Subscribe to our Blog ### Recent Posts ### Posts by Tag - [Circular Vibratory Screeners (14)](https://blog.kason.com/blog/tag/circular-vibratory-screeners) - [Aftermarket & Spare Parts (12)](https://blog.kason.com/blog/tag/aftermarket-spare-parts) - [Centrifugal Sifters (9)](https://blog.kason.com/blog/tag/centrifugal-sifters) - [Custom Options (6)](https://blog.kason.com/blog/tag/custom-options) - [Fluid Bed Processors (4)](https://blog.kason.com/blog/tag/fluid-bed-processors) - [Industrial Screeners & Industrial Sifters (4)](https://blog.kason.com/blog/tag/industrial-screeners-industrial-sifters) - [Vibratory Screeners (4)](https://blog.kason.com/blog/tag/vibratory-screeners) - [Mixers (3)](https://blog.kason.com/blog/tag/mixers) - [Pet Food Industry (3)](https://blog.kason.com/blog/tag/pet-food-industry) - [Screening Questions (3)](https://blog.kason.com/blog/tag/screening-questions) - [Technical Articles (3)](https://blog.kason.com/blog/tag/technical-articles) - [Aquaculture Industry (2)](https://blog.kason.com/blog/tag/aquaculture-industry) - [Blenders (2)](https://blog.kason.com/blog/tag/blenders) - [Cannabis & Hemp Industry (2)](https://blog.kason.com/blog/tag/cannabis-hemp-industry) - [Sanitary Equipment (2)](https://blog.kason.com/blog/tag/sanitary-equipment) - [Thermal Processing (2)](https://blog.kason.com/blog/tag/thermal-processing) - [Case Histories (1)](https://blog.kason.com/blog/tag/case-histories) - [Coffee Industry (1)](https://blog.kason.com/blog/tag/coffee-industry) - [Distillery & Brewery (1)](https://blog.kason.com/blog/tag/distillery-brewery) - [case study (1)](https://blog.kason.com/blog/tag/case-study) [See all](https://blog.kason.com/blog/how-to-upgrade-your-screener-into-a-high-capacity-powerhouse#)